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PVD(Physical Vapor Deposition)

Contents List

  • What is Y-coat
  • YUKEN's advantage
  • New release information
  • Variation
  • Effect cases
  • Our techinical skill

Products FAQ

Inquiry

For inquiry about Y-coat, please contact directory to below plant/offices (Click to open windows)

YUKEN's advantage

Our accumulated knowledge as cleaning agent pioneer is being used in our coating process.

1. Our know-how as a cleaner manufacturer has being used to cleaning dies

Cleaning pre-treatment will have great effect on film's adhesion.
We are developing original cleaning process for dies though our experience in cleaning industry.

2. Low temp. treatment (450℃) will have less distortion of parts

Processing temperature for each surface treatment

Processing temperature for each surface treatment

We have succeeded to gain high level of hardness of filming (Equal or better than TD and CVD process) through using low temperature treatment. This will lead to less chance of part's distortion.

*For steel materials, it require > 520℃ treatment more than twice


3. Coating removal knowlegde that comes from our R&D ability as a chemical manufacturer.

Our chemical developing experience enabled us to remove PVD, TD and CVD film using chemicals (No physical scratching). It means there will be less chapped and able to re-coat used dies.

Comparison between Shot-blast removal and chemical removal of Y-coat.

* CVD, TD process when using shot-blast process

Film removal with Shot-blast→Hard polishing (Rapping)→Re-coating→Die amendant

With the use of shot-blast,the surface will be scratched. Thus hard polishing will be needed.(Surface pic. ×400)

Surface pic. ×400

* Y-coat's process using chemical removal

Chemical film removal→Light polishing→Re-coating

Even after removal of film, the surface will have mirror looking, only needing soft polishing.(Surface after chemical film removal ×400)

Surface after chemical film removal ×400

4. High level of defect analyzing ability and quality control

We can analyze through "Zoomed observation", "Thickness measurment","Cross-section observation" and other methods.
Our qualified staff and professional equipments will provide brilliant customer service.

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